Two Steel Wire Braided High Pressure Rubber Hose
The two steel wire braided high pressure rubber hose has a wide range of uses. Double braided hose can be applied in the aerospace field to provide reliable protection for the hydraulic transmission of key components such as aircraft landing gear and flight control systems; in large-scale mining machinery and equipment, Wire braided pipe helps high-pressure hydraulic systems achieve efficient power transmission; in precision processing equipment in high-end manufacturing, Wire braided pipe meets the needs of high-precision and high-pressure fluid transportation. With these outstanding highlights, double-layer high-pressure steel wire braided hose occupies an irreplaceable and important position in many high-end and high-demand industries.
Double Braided Hose Structural Advantages and Industrial Applications
The Double Braided Hose represents a breakthrough in high-pressure fluid transmission technology, combining advanced material engineering with precision manufacturing. As a specialized Wire Braided Pipe solution, this product features a unique three-layer composite structure: an inner tube made of oil-resistant synthetic rubber, two layers of high-tensile steel wire reinforcement, and an outer abrasion-resistant rubber coating. This design elevates its pressure rating to 42MPa (6,000 PSI), making it 60% stronger than conventional single-layer braided hoses while maintaining exceptional flexibility with a minimum bend radius of 5D.
The core strength lies in its dual-layer steel wire architecture. The first Wire Braided Pipe layer adopts a 54° balanced braiding angle to ensure uniform stress distribution, while the outer reinforcement layer utilizes a dense 30° spiral braid pattern. This interlocking configuration creates a three-dimensional support network that enhances both radial and axial load capacities. Rigorous testing confirms the Double Braided Hose maintains dimensional stability even under 1.5 million pressure cycles, outperforming industry fatigue resistance standards by 40%.
Beyond basic pressure requirements, this Wire Braided Pipe solution demonstrates multi-environment adaptability. The synthetic rubber compound withstands temperatures from -40℃ to +120℃ while resisting degradation from alcohols, hydraulic oils (including HFA/HFB/HFC types), diesel, and seawater. Specialized versions incorporate conductive wires for explosive environments and anti-kink helical coils for dynamic applications.
Maintenance engineers particularly value the Double Braided Hose's visual inspection capability - the translucent outer cover allows quick identification of internal wear without disassembly. Compared to traditional hydraulic lines, installation efficiency improves by 30%.
With a service life exceeding 8,000 working hours under continuous 25MPa operation, this Wire Braided Pipe solution reduces replacement frequency by 65% compared to single-braid alternatives. The Double Braided Hose's combination of structural integrity, fluid compatibility, and pressure endurance establishes it as the preferred choice for mission-critical hydraulic systems where failure tolerance approaches zero. Ongoing R&D focuses on integrating smart pressure sensors into the braid structure, paving the way for IoT-enabled predictive maintenance in next-generation industrial fluid systems.
